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FIRE DEPARTMENT SAFETY OFFICERS ASSOCIATION
"Open House" BATTERY ROOM INCIDENT
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Robert L. Taylor, President
Morning Star Industries, Incorporated
Power Systems Solutions Division

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This battery room incident occurred during a facility "Open House" event. Families, including children of any age, were invited to attend. A father who worked at this facility took his whole family to see where he worked. Part of this family's tour included visiting the battery room. No special safety precautions were planned for or taken since "Nothing was going on."

The incident occurred while the family was in the battery room. They had nothing to do with the cause of the incident. A release of 40% concentration battery acid from the battery system in this room resulted in 9% of the young toddler's body being burned. The father had 18% of his body burned. The burns were primarily on the head and shoulder areas. In addition, the toddler was placed on life support due to inhalation of the acid mist also present in the mishap. The father is now "medically retired" and the son, having already gone through 14 surgical procedures, has another 40 to 50 to go.

Even though we have had laws and regulations on the books addressing battery safety and health issues for years, I would like to make the following personal observations.

There are still many larger battery rooms where the batteries are stacked more than two high (above your head) even though I understand OSHA does not permit hazardous liquid storage at these heights.

Less than 5% of the battery installations have any form of spill management system. Without a spill management system in place, I am at a loss as to how there could ever be a reasonable and prudent hazardous materials emergency management plan. I do not see how these installations can conform to the law.

There are many substantial size battery systems (well above any exemption amount) installed over the three (3) story limit set by the fire code for hazardous materials. These requirements have been the law for over two decades.

Emergency battery disconnects are nonexistent or placed in the same cabinet as the batteries. The placement of the disconnect in the battery cabinet poses grave concern since, during abnormal operation, the hydrogen gas being generated by the batteries can be ignited by the electric arc generated in the activated disconnection device.

OSHA required showers and eyewash stations, in many actual installations, tend to be hard to find due to their location (if they are installed) in an emergency.

There is lack of proper warning signs and/or adequate hazard warning information in well over 90% of the installations.

Most "sealed maintenance free" battery system installations have inadequate provisions to protect against thermal runaway and their serious consequences.

NOTE FROM THE WEBMASTER: This article was published by the Fire Department Safety Officers Association (FDSOA) in their October 1998 issue of "Health & Safety for Fire and Emergency Service Personnel" and is posted here with their permission. For additional information on FDSOA, please visit their home page at: http://www.fdsoa.org/

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Robert L. Taylor, President
Morning Star Industries, Incorporated
Power Systems Solutions Division

304 Lake Terrace
Rockwall, Texas 75087
Tel: 972-618-9630 
  Fax: 469-757-0844
Email: msi@msi.nu

 
 


 

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